| CHEMTOOL SPECIALITY GREASES |
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| ALPHA 2000 HD Grease
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It is a unique lubricating
grease utilizing a new approach in thickener
technology, (Overbased Calcium Sulfonate)
and is processed in a state of the art
processing facility of Chemtool Incorporated
USA, in such a manner that the soap content
is very high. Drop point of the Grease
exceeds 300ºC and the grease is manufactured
in high viscosity base oils. Alpha 2000
HD provides very exceptional lubricity,
thermal stability, rust protection, water
washout resistance, and high load carrying
ability. It contains no heavy metals or
other environmentally undesirable components.
This Grease has been
successfully used worldwide in Steel Plant
Continuous Slab Casters, Hot and Cold
Rolling Mills bearing lubrication, lubrication
of Rollneck bearings of heavy duty rolling
mills and in applications of bearings
working under severe heavy loads, water
washout conditions under high temperature.
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| CALPLEX HDMZ Grease |
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Calplex HDMZ is a
new and unique lubricating grease specially
formulated for today's heavy industry
where water ingress and water washout
of grease from bearings is a severe problem.
Calplex HDMZ contains molybdenum disulfide
to withstand heavy shock loads and also
contains special polymers for excellent
water resistance.
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| CSC 980 TAN Grease
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An overbased calcium
sulfonate thickened grease that incorporates
a polyalphaolefin (PAO) base fluid. This
gives all of the benefits of the ALPHA
2000 but allows for better extreme low
and high temperature properties and serves
as grease for "sealed for life"
applications.
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| CHEMPLUS 2-R Grease |
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A polyurea thickened
(no metals) lubricating grease formulated
specifically for electric motor applications.
It does not contain extreme pressure additives
and is fortified with excellent rust and
oxidation inhibitors as required by most
electric motor manufacturers. It also
is recommended for other applications
with ball bearings. Care should be exercised
to be sure that other greases are cleaned
out prior to use, as this product is not
compatible with most other greases.
There is also an extreme pressure version,
which contains sulfur/phosphorous additives
for EP. This product is called Chemplus
EP-2-BG and is not recommended for electric
motors due to the EP additives.
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| FMG FUTURA Grease |
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Unique, clear grease
designed for use in food processing plants
and is approved for use where incidental
contact may occur. It provides protection
in a wide variety of temperatures due
to its synthetic base fluid chemistry
and does not have a dropping point; excellent
oven lubricant. It is also resistant to
oxidation. Due to its clear appearance,
it will not stain paints or fabrics and
may be used in other none food applications.
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| COPPER ANTI-SEIZE
#30 |
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This product is a
premium anti-seize compound formulated
for protection against corrosion, rust,
and seizure in a variety of environments
and applications. This product contains
copper and other compounds to protect
in temperatures up to 1800ºF. Copper
Anti-Seize #30 resists water spray-offs
as well as other alkaline or acidic solutions.
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| TORQUE LUBE EPM5 |
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Torque Lube EPM is
fortified with extreme pressure additives,
polymers, corrosion inhibitors and molybdenum
disulfide to provide lubrication specifically
for heavily loaded, low speed spindle
couplings. This product is designed to
withstand water washout, high heat and
heavy shock loads.
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| CHEMTOOL DIE RELEASE LUBRICANTS |
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| LUBRICAST 899 |
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45% Solids, semi-synthetic
with three super high performance polymers
that range from 200°F to 800°F.
It is formulated for the aluminum, magnesium
or zinc die caster with large or small
complex molds. Lubricast 899 forms a micro-stable
emulsion in both hard and soft water.
Recommend ratios from 30:1 to 300:1. Cast
parts can be painted or plated without
concern for lack of adhesion. This product
will enhance casting quality and will
reduce cycle times.
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| LUBRICAST 8991 |
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24% Solids, version
of the 899. Recommend ratios from 20:1
to 300:1.
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| LUBRICAST 8992 |
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31% Solids, version
of the 899. Recommend ratios from 25:1
to 300:1.
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| LUBRICAST 840 D |
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47% solids, semi-synthetic
with three different high performance
polymers that range from 200°F to
800°F. Formulated for aluminum, magnesium
or zinc. Recommend ratios from 30:1 to
200:1.
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| LUBRICAST 820 D |
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21% solids, semi-synthetic
with three different high performance
polymers that range from 200°F to
800°F. Formulated for aluminum, magnesium
or zinc. Recommended ratios from 20:1
to 100:1.
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| LUBRICAST 814 ZR |
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LUBRICAST 814 is a
light to medium duty die release agent
for use on zinc die casting operations.
This micro emulsion was specifically formulated
to eliminate buildup and ensure dimensional
stability. In addition, the bright clean
finish enables parts to be paintable or
plated. LUBRICAST 814 is easily mixed
in water and can be diluted from 50:1
to 100:1 ratios. It is easily applied
with hand held or automatic spray systems.
This tightly bonded micro emulsion will
not clog spray nozzles and is easily cleaned
up.
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| LUBRICAST 898 NS |
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is a high performance
non-silicone die release agent. It is
formulated for the aluminum and zinc die
caster with complex or detailed molds.
LUBRICAST 898NS forms a micro-stable solution
in both hard and soft water and may be
used in fully automatic spray systems
or hand-held units. LUBRICAST 898NS is
extremely resistant to rancidity and can
be diluted up to 20:1 to 100:1 with water.
This new Chemtool technology has had an
extremely successful history of producing
high volume castings weighing over 50
pounds.
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| LUBRICAST HI TEMP |
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50% solids high performance
fully synthetic die release agent. Lubricast
Hi Temp is formulated primarily for Harley
Davidson specifications for the aluminum,
magnesium, or zinc die caster with large
and small complex molds. Lubricast Hi
Temp forms a micro-stable emulsion in
both hard and soft water. Recommend ratios
from 20:1 to 400:1 used as a die release.
Cast parts can be painted or plated without
concern for lack of adhesion.
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| LUBRICAST 852-A |
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52% solids, semi-synthetic
with three different high performance
polymers with extremely low carbon and
gas evacuations that range from 250°F
to 850°F. Formulated for aluminum,
magnesium or zinc. Recommend ratios from
40:1 to 200:1.
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| START-UP/SOLDER REMOVAL |
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| LUBRICAST HI TEMP |
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Can also be used as
a high performance start-up release by
applying a thin coat with a pump spray
bottle. When using the Lubricast Hi Temp
as a start-up release it is recommended
to be used in neat form or 1:1 ratio.
Lubricast Hi Temp can also be used as
an anti-solder removal spray easily applied
by pump spray bottle directly to the solder
area in net form.
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| LUBRICAST 628 |
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A complex blend of
paraffin based solvents that are designed
to coat a protective layer on the mold
surface for cold start-ups. Lubricast
628 is also designed to aid the removal
of stuck castings by applying the Lubricast
628 to the outer edge of stuck castings.
The complex blend of polymers are designed
to wick and apply a protective layer between
the casting and mold for gentle removal
of the casting. Lubricast 628 can be applied
by brush or spray.
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| DIKOTE 1212 |
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Dikote 1212 also known as anti-solder
paste , is also a complex blend of organic
waxes and high temperature lubricity additives.
Dikote 1212 is primarily used in the event
that excessive solder build-up occurs
on the casting mold and can also be used
as a start-up aid. Dikote 1212 is a thick
paste that can be applied by a stiff bristle
brush.
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| LUBRICAST Bee's
Wax: |
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| A solid 3" wide
by 4" long 1½ thick block of
Bee's Wax designed to aid the removal of
stuck castings by first applying heat to
the surrounding area of the mold and the
stuck casting. By pressing the Lubricast
Bee's Wax to the outer edge of stuck castings
in the pre heated area the Bee's Wax will
wick and apply a protective layer between
the casting and mold for gentle removal
of the casting. |
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| TIP / PLUNGER LUBES |
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| LUBRICAST 14: |
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| A 9,000 SUS viscosity
@ 100°F, water washable semi-fluid with
high temperature lubricity additives. Can
be applied by drip , brush or by internal
sleeve high - pressure methods. |
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| LUBRICAST 4C: |
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| A 9,000 SUS viscosity
@ 100°F, graphited oil based product
with high temperature lubricity additives.
Can be applied by drip , brush or by internal
sleeve high - pressure methods. |
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| LUBRICAST 679: |
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| 38% solids, semi-synthetic,
non-graphited water soluble , with high
temperature lubricity additives. Ratios
from neat up to 6:1. Can be applied directly
into the shot chamber though the pour hole,
drip, brush or by internal sleeve high -pressure
methods. |
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| TIP / PLUNGER SHOT
BEADS |
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| LUBRICAST PROSHOT
629: |
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| A 8 to 20 mesh size
non-graphited solid wax based lubricant
with extreme pressure and boundary lubricants.
Designed to be dispensed into the cold chamber
prior to metal pour. |
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| LUBRICAST PROSHOT
429: |
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| A 4 to 9 mesh size
graphite coated solid wax based lubricant
with extreme pressure and boundary lubricants.
Designed to be dispensed into the cold chamber
prior to metal pour. |
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| CT 3454 - REFRACTORY
METAL CASTING COMPOUND: |
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| PRODUCT DESCRIPTION |
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| CT 3454 was originally
formulated to be a refractory coating for
gates a risers. Because of the extreme insulating
and wear properties in this product , CT
3454 has also been found to perform exceptionally
well as a refractory mold wash when a smooth
finish is required and as a ladle coating
for aluminum casting processes. |
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| APPLICATION |
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| Gates and Risers -
CT 3454 is generally brushed on as received.
Some operators dilute with up to one part
water and brush thin, multiple coats until
the required thickness is obtained . Coating
repairs and build-up can be achieved at
high temperatures. Chipping, flaking and
loss of coating life sometimes occur when
the coating is applied too thick. |
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| CT 3455 - HD REFRACTORY
MOLD WASH |
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| PRODUCT DESCRIPTION |
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| CT 3455 - HD refractory
mold wash contains mica , oxides , clays
and other special ingredients formulated
to uniformly wet hot mold surfaces. This
product affords the textured finish desired
to produce sound aluminum castings. CT 3455
- HD is non - corrosive , controls the solidification
rate of the molten metal , prevents soldering
and is easily removed when required. It
has been formulated specifically for thin
wall , medium to large - sized castings.
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| APPLICATION |
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| CT 3455 - HD is usually
diluted with 2 to 3 water and sprayed or
brushed on hot mold surfaces. Recommended
mold temperatures for coatings ranges from
250°F to 400°F.
When applied with proper techniques , cast
surfaces will have the desired matte or
textured finish. It is normal for this product
to display some water separation upon prolonged
standing. Mix to a uniform consistency before
withdrawing contents from container. Keep
tightly closed when not in use. |
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